Custom Plastic Bonding Services
Partnering for Excellence in Custom Plastic Bonding
If you are
looking for
Cost-effective manufacturing solutions
Customized molding solutions
Tailored rubber molding expertise
Long-lasting and reliable
Consistent quality, every time
Speed up time to market
Expert guidance on material selection
Overmolding
Chemical bonding involves the use of adhesive agents or bonding agents to create a strong and durable bond between rubber and other materials. The adhesive is applied to the surfaces to be bonded and then cured or activated to create a secure bond.- Advantages
- Improved Product Performance: Overmolded products are of higher quality because they have the two-material advantage that industries use for different types of applications.
- Better Shock Absorption: Overmolded products have a longer shelf life and improved resistance against physical impacts compared to non-overmolded products.
- Reduced Manufacturing Costs: Overmolding is done in a single cycle time which means the process is expedited due to the absence of two or multi-part assembly.
Insert Molding
With insert molding, we incorporate metal or other pre-formed components into the plastic part during the molding process. This results in a strong bond between the plastic and the insert, providing increased structural integrity and eliminating the need for additional assembly steps.- Advantages
- Cost Reduction: Creating thousands of products in a day is possible with insert injection molding. The economic significance of this led to the reduction in the cost of molding production.
- Faster Assembly Time: Insert molding eliminates the need for assembling. Due to the elimination of assembling, there is a reduction in the total cost of production.
- Performance of the Parts: The combination of plastic and metal parts benefits the users of the products and the manufacturers. Using plastic parts enhances the flexibility of the design and makes it lighter compared to when metal is used.
Plastic Bonding Material Options
Plastic material
1、Polyethylene (PE)
2、Polypropylene (PP)
3、Acrylonitrile Butadiene Styrene (ABS)
4、Polycarbonate (PC)
5、Nylon (PA)
6、Polyoxymethylene (POM)
Additives
1、Steel
2、Aluminum
3、Brass
4、Stainless Steel
5、Alloy
The most important factor to consider when choosing a bonding material is compatibility, ensuring that the rubber and substrate materials have good adhesion and can form a strong bond.
Incoming Material Inspection
We meticulously inspect and verify the quality of raw materials before they enter our production line.
In-process Quality Checks
Our skilled technicians conduct regular quality checks during the manufacturing process to ensure consistency and adherence to specifications.
Final Inspection
Each finished product undergoes a thorough inspection to verify its quality, functionality, and adherence to customer requirements.
Plastic Bonding for Various Industrial
Rubber Bonding
Rubber Molding
Plastic Molding
Urethane Molding
Related FAQs of Plastic Bonding
What is plastic bonding, and how does it work?
Plastic bonding is a process of joining two plastic components together using adhesives, solvents, or other bonding methods. It typically involves preparing the surfaces, applying the bonding agent, and allowing it to cure.
What types of plastics can be bonded together, and what methods are commonly used?
Various plastics can be bonded, including ABS, PVC, polycarbonate, and more. Common methods include adhesive bonding, solvent welding, and ultrasonic welding.
Are there limitations to plastic bonding in terms of material compatibility or application?
Compatibility depends on the type of plastics being bonded. Not all plastics can be bonded together effectively, and specific bonding methods may be required for certain applications. Contact us for material suggestion.
How can I start a plastic bonding project, and what information should I provide to get a quote?
To initiate a project, contact us through our website and provide details about your specific bonding needs. Our team will guide you through the process and provide a quote based on your requirements.